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 C4557-40049 Deskjet Belt Installation Guide
  Models: DJ 700/800 and Officejet R/T series

NOTE: These instructions are simply a guide. First Choice assumes no responsibility or liability for any damages caused by user while working on there printer during this repair.
Tools Required

TORX screw driver
Flat screw driver

Takes approx 10-25 minutes

Part# C4557-40049
House Brand......$19.95
OEM...................$34.95

Step 1

Prepare printer by removing all inks and plugs such as parallel cable
be sure to work on a surface that wont be harmed by ink leaking or scratches.

Step 2
Begin by removing the ink cartridge cover, the ink cartridge cover can be
removed by simply lifting upward until the plastic lid unclips from the printer.
Step 3
Now with the lid assembly removed turn the printer around so your facing the rear of the printer.
Step 4
While facing the rear of the printer remove the accessory cover.
Step 5

Facing the front of the printer, identify and remove the top right torx screw.

 

Step 6
Now remove the top left torx screw.
Step 7
2 torx screws
Step 8

Facing the front of the printer begin by prying upward on the lower part of the right side plastic,
there are small plastic interlocks that must be pressed while lifting the side panel upwards.

 

Step 9

Note: The side panel will lift up and over like a hinge.
Look at step 12 for a better example or view.

Note: Do not pull on cover until the wiring harness has been removed step 13 for view.

 

Step 10
Repeat step 9 for the left side cover plate
Step 11
Simply remove left cover from printer
Step 12
Begin by removing the wiring harness on the right cover plate, remove the wiring harness from the right cover plate not the printer.
Step 13
Picture shows connector.
Step 14

Now with both covers removed begin by positioning printer so you will be able to access the left and right sides.

The printer should look like what is in the picture before continuing any further.

Step 15
On the right side of the printer you will need to identify the carriage belt and encoder strip
Step 16
Apply a small amount of pressure on the right gear side and depress the spring and roller in which thecarriage belt rides on, this will allow you to remove the belt.
Step 17
A better view of the belt and roller..
Step 18

With the right side belt removed you will now be able to remove the left side with little or no effort.

The belt will be reinstalled the same way it came off.

Step 19
A better view of the left side belt removed.
Step 20

Remove the encoder strip, the encoder strip is held in place by a metal plate that has some flex to it, simply apply a little inward pressure on the right side that holds the encoder strip in place.

Note: The encoder strip can tear very easy DO NOT PULL ON ENCODER STRIP.

Step 21

When the left side of the encoder strip is removed, you can now remove the right side without any problems.

Note: The encoder strip has a cut out and will require to be re-installed the same way it was removed fed threough the back of the carriage assembly.

Step 22

The encoder strip is a map with hundreds of lines on it, the encoder strip simply allows the printer to be able to locate the carriage assembl at any time when printing.

Note: Cleaning the encoder stripis a good idea use a little soap and water this works well ink on cleaning ink build up.

Before continuing be sure the encoder strip and carriage belt is removed.

Step 23

Identify the print gap adjustment plate, this plate will need to be pushed back a little to allow room for the carriage shaft to pop out of it's socket.

Note:The carriage shaft will slide out of it's socket when applying a little pressure to the print gap adjustment plate. You can remove the the carriage shaft by accessing the left side this procedure takes alot longer but reduces the risk of damaging the print gap adjustment plate.

Step 24
With the carriage assemnbly removed you can identify the carraiage belt and how it is held in place.
Step 25

Looking at step 24 simply remove the carriage belt.

Note: when installing the replacement belt re-install it the same way it was removed
keep the tread of the belt pointing upwards.

Step 26

You can clean the gearing on the left side if there is any buildup within the gear
a toothbrush works well for this.

Step 27
When re-installing the carriage shaft be sure to remove any obstructions that may be in the way also the print gap adjustment plate will not need to be adjusted since it had not been moved.
Step 28

1) Re-connect the carriage belt and be sure to start with the right side and the finish with the left
due to the tension of the idler roller.

2) The encoder strip will also need to fed through the back of the carriage assembly start on the right side and finished on the left step 21 or 22 for reference.

Finish up by reinstalling the plastic cover plates.

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